Pella Replacement Window 80YV0102 User Manual download pdf

These instructions were tested and developed for replacing windows in wood-frame wall

construction systems designed to manage moisture. This method of installation involves removing

the sash, frame stops and frame hardware from the existing window. The original window frame

will remain in place. If the existing window frame shows signs of water inﬁltration or is damaged

beyond repair, this method should not be followed and the entire existing window should

be removed. Installation recommendations for other types of wall construction, wall systems,

conditions, multiple windows or bow/bay windows, may be obtained from Pella Corporation or a

local Pella retailer. Building designs, construction methods, building materials, and site conditions

unique to your project may require an installation method different from these instructions and

additional care on your part. Determining the appropriate installation method is the responsibility

of you, your architect, or other construction professional.

CAUTION: Many windows in older homes are painted with lead-based paint. Removal of old

windows may disturb this paint. Proper precautions must be taken to minimize exposure to dust

and debris. Consult state or local authorities for more information.

EXTERIOR

REPLACEMENT WINDOW

INSTALLED

EXTERIOR

INSERT REPLACEMENT

WINDOW

EXISTING WINDOW

EXTERIOR

REMOVE EXISTING

SASH and STOPS

EXTERIOR

Always read the Vinyl Window and Door Limited Warranty before purchasing or installing

Vinyl Windows and Doors manufactured by Pella Corporation. By installing this product,

you are acknowledging that this Limited Warranty is part of the terms of the sale. Failure to comply with all

Pella installation and maintenance instructions may void your Pella product warranty. See Limited Warranty for

complete details at http://warranty.pella.com.

WINDOW REPLACEMENT INSTRUCTIONS FOR

SINGLE-HUNG, DOUBLE-HUNG, CASEMENT, AWNING

INTO EXISTING CASEMENT FRAME USING FRAME SCREWS

YOU WILL NEED TO SUPPLY:

•CedarorImperviousshims/spacers(12to20)

•Closedcellfoambackerrod/sealantbacker

 (12to30ft.)

•Pella

SmartFlash

™

foil backed butyl window

and door ﬂashing tape or equivalent

•PellaWindowandDoorInstallationSealantor

equivalent high quality, multi-purpose sealant

 (1tubeperwindow)

•Lowexpansion,lowpressurepolyurethane

insulating window and door foam sealant.

DO NOT use high pressure or latex foams

•#8x2-1/2"Woodscrews

(6to10perwindow)

TOOLS REQUIRED:

•Tapemeasure

•Level

•Sealantgun

•Prybar

•Utilityknife

•Puttyknife

•Hammer

•Screwdrivers(Flat&Phillips)

•Adjustablepliers

•Sidecutter

•Roto-tool,reciprocatingsaw

•Woodchisel

•1/8"drillbit

•Drill

Installation will require two or more persons

for safety reasons.

SEALANT

1 2 3 4 5 6 ... 13 14

Summary of Contents

Page 1 - TOOLS REQUIRED:

These instructions were tested and developed for replacing windows in wood-frame wall construction systems designed to manage moisture. This method of

Page 2 - 1 REMOVE THE EXISTING SASH

Note: On the exterior, there must be enough room for backer rod and 3/8" sealant bead.N. Insert shims between the window and the opening at the

Page 3 - REFERENCE DESCRIPTION

Note: It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the window frame and the rough openin

Page 4

Any exposed wood and ﬂashing tape on the exterior needs to be covered/protected. There are many ways to accomplish this, and each case can be unique.A

Page 5

LOCK LEVER REMOVAL AND INSERTIONNote: You may want to remove the lock lever if it needs to be replaced with a different ﬁnish.A. Unlock and open the

Page 6 - EXTERIOR

Part Number: 80YV0102FINISHThe interior and exterior frame and sash are protected by a powder coat baked-on factory ﬁnish that requires no painting. C

Page 7

1 REMOVE THE EXISTING SASHNote: Remove the new window from its packaging. Inspect and measure the new window to conﬁrm it will ﬁt into the opening pr

Page 8 - required

3 WINDOW PREPARATION (AWNING and CASEMENT ONLY)The interior frame covers must be removed to provide access to the pre-drilled frame screw installation

Page 9 - Compression Spring

B1B2SplineholeB. Remove Interior Frame Cover #1. IfanInteriorFrameCoverhasa"QuickReleaseBand"around the cover, pull the band to h

Page 10 - SINGLE-HUNG and DOUBLE-HUNG

C2C3C. Remove Interior Frame Cover #2.The cover on vent units where the crank handle and roto-cover will be located.ForStandardAwning,singleunits

Page 11 - 6 EXTERIOR SEAL

Note: Position shims to ensure they allow at least 1/2" from the exterior surface of the window to allow for placement of backer rod and sealant

Page 12 - CASEMENT

SHIM and FASTENER PLACEMENT GUIDENumber of factory drilled fastener locations may vary depending on size of unit(s).= Indicates typical locations of f

Page 13

Mullion plateMullion plateMullion plate3-Way CombinationVent & FixedCasement, Standard Awning,Large AwningMullion plateMullion plate3-WideCombinat

Page 14 - IMPORTANT NOTICE

AWNING/CASEMENTRe-install Interior Frame Covers.Note: Discard all Quick Release Bands before re-installing Interior Frame Covers.I. Interior Frame C

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