Pella 80WX0101 User Manual download pdf

WINDOW REPLACEMENT INSTRUCTIONS FOR CASEMENT,

DOUBLE-HUNG AND CLAD FRAME WINDOWS INTO EXISTING

DOUBLE-HUNG FRAME USING FRAME SCREWS

EXTERIOR

Flashing Tape

Sill Adapter

Always read the Pella® Limited Warranty before purchasing or installing Pella products.

By installing this product, you are acknowledging that this Limited Warranty is part of the terms of

the sale. Failure to comply with all Pella installation and maintenance instructions may void your

Pella product warranty. See Limited Warranty for complete details at http://warranty.pella.com.

These instructions were tested and developed for replacing windows in wood-frame wall

construction systems designed to manage moisture. This method of installation involves

removing the sash only of the existing window. The original window frame will remain

in place and only the existing sash, exterior stops and frame hardware must be removed.

Installation recommendations for other types of wall construction, wall systems or conditions may

be obtained from Pella Corporation or a local Pella retailer. Building designs, construction methods,

building materials, and site conditions unique to your project may require an installation method

different from these instructions and additional care on your part. Determining the appropriate

installation method is the responsibility of you, your architect, or other construction professional.

REMEMBER TO USE APPROPRIATE

PERSONAL PROTECTIVE EQUIPMENT

CAUTION: Many windows in older

homes are painted with lead-based

paint. Removal of old windows may

disturb this paint. Proper precautions

must be taken to minimize exposure to

dust and debris. Consult state or local

authorities for more information.

YOU WILL NEED TO SUPPLY:

•CedarorImperviousshims/spacers(12to20)

•Closedcellfoambackerrod/sealantbacker

(12to30ft.)

•Pella®SmartFlash™foilbackedbutylwindow

and door ﬂashing tape or equivalent

•PellaWindowandDoorInstallationSealantor

equivalent high quality, multi-purpose sealant

(1tubeperwindow)

•Lowexpansion,lowpressurepolyurethane

insulating window and door foam sealant - DO

NOTusehighpressureorlatexfoams

•#8x3-1/4"Finishheadscrews

(6to10perwindow)

•Pellareplacementwindowsilladapter

TOOLS REQUIRED:

•Tapemeasure

•Level

•Sealantgun

•Prybar

•Utilityknife

•Puttyknife

•Hammer

•Screwdrivers(Flat&Phillips)

•Adjustablepliers

•SideCuts

•Roto-tool,reciprocatingsaw

•Woodchisel

•1/8"drillbit

•Drill

Installation will require two or

more persons for safety reasons.

SEALANT

1 2 3 4 5 6 7 8

Summary of Contents

Page 1 - Sill Adapter

Page 2 - 1 REMOVE THE EXISTING SASH

1 REMOVE THE EXISTING SASHNote: Remove the new window from its packaging. Inspect and measure the new window to ensure it will ﬁt into the opening pri

Page 3 - 3 WINDOW PREPARATION

2 OPENING PREPARATIONA. Inspect the existing window frame and repair or replace any defective or rotted wood parts.B. Clean the openingofanydirt,

Page 4

EXTERIOR4D4CA. If the existing double-hung has a sloped sill the sill of the new window will need to be supported by using the Pella replacement sill

Page 5 - 6 EXTERIOR SEAL

5 INTERIOR SEALCAUTION: Ensure use of low pressure polyurethane window and door insulating foams and strictly follow the foam manufacturer’s recommend

Page 6 - INTERIOR FINISH

TheexteriorframeandsashareprotectedbyaluminumcladdingwithourtoughEnduraClad® or EnduraClad Plus baked-on factory ﬁnish that requires no p

Page 7

INSTALLING ROTO COVER AND CRANKNote: Finish the interior of the window and allow the window to dry before proceeding with these instructions. (To open

Page 8 - Exterior

LOCK LEVER REMOVAL AND INSERTIONNote: You may want to remove the lock lever prior to ﬁnishing the window, or if it needs to be replaced with a lock le

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Pella 80WX0101 User Manual

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